The Benefits of Automatic and Servo Press Brakes

The automated press brake was developed because of advancements in manufacturing. These brakes have made the process of bending metal easier, more efficient, and more accessible than ever before. In this article, we will introduce the benefits of using an automatic and servo press brake and explain how they can improve productivity and efficiency in the metal fabrication industry.

Higher Precision and Accuracy

Automatic press brakes are equipped with advanced control systems that offer high levels of precision and accuracy. They can precisely bend parts to specific angles and dimensions, even for complex parts. This precision ensures the consistent quality of the final product, reduces the risk of errors, and eliminates the need for manual adjustments.

Servo press brakes go a step further by using servo motors to control the ram movement. This provides even greater precision in terms of both position and force. Servo brakes can be programmed to follow complex bending profiles, ensuring that parts are bent exactly as intended.

Increased Productivity and Efficiency

Automatic and servo press brakes can significantly increase productivity by automating repetitive bending tasks. Once a bending program is created, the machine can perform the same operation repeatedly without manual intervention. This frees up operators to perform other tasks, such as loading and unloading material or inspecting parts.

Furthermore, these brakes typically operate at higher speeds than manual brakes, allowing for faster production times. They can also handle larger workpieces and heavier materials, which further increases productivity.

Cost Savings

The increased productivity and efficiency of automatic and servo press brakes can lead to significant cost savings. By reducing the time and labor required for bending operations, these brakes help reduce overall manufacturing expenses.

The precision of these brakes also helps reduce material waste and the need for rework. By producing consistent, high-quality parts, automatic and servo press brakes minimize scrap and minimize the need for manual corrections or re-bends.

Improved Safety

Automatic and servo press brakes offer improved safety compared to manual brakes. The automated operation reduces the risk of operator injury by eliminating the need for manual handling of heavy workpieces. Additionally, these brakes feature various safety devices, such as light curtains and guarding, to prevent accidents.

Increased Flexibility

Automatic and servo press brakes offer increased flexibility compared to manual brakes. They can be programmed to perform a wide range of bending operations, from simple bends to complex forming operations. The ability to quickly and easily change bending programs allows for fast changeovers between different parts, making these brakes ideal for job shops and other environments with high product mix.

Conclusion

Automatic and servo press brakes offer numerous benefits for metal fabrication companies. These benefits include higher precision and accuracy, increased productivity and efficiency, cost savings, improved safety, and increased flexibility. By leveraging these benefits, companies can improve their overall production capabilities and gain a competitive edge in the metal fabrication industry.